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Enerzip 520 kW / 650 kVA Diesel Generators Powered by Volvo Penta Engines

Price: Үнэ тохиролцоно / Тохиргооноос хамаарна

Enerzip 520 kW / 650 kVA Diesel Generators Powered by Volvo Penta Engines

Enerzip 520 kW / 650 kVA Diesel Generators Powered by Volvo Penta Engines are designed for industrial prime power, standby power and emergency backup power applications. This generator model is suitable for factories, commercial buildings, hospitals, data centers, telecom facilities, construction projects, mining support facilities, water pump stations, farms, industrial workshops and other sites requiring stable three-phase diesel power.

This Enerzip diesel generator is powered by a Volvo Penta TWD1644GE diesel engine and matched with a high-efficiency brushless alternator, digital generator control system, heavy-duty steel base frame, radiator cooling system, industrial exhaust silencer and standard generator protection devices. The generator can be supplied as an open type, silent type, trailer type, containerized type or customized power system according to project requirements.

The generator set model is V715E5. Its prime power is 520 kW / 650 kVA and its standby power is 572 kW / 715 kVA. It can operate as a single diesel generator or be integrated with ATS panels, synchronizing control panels, output breakers, distribution boards, remote monitoring systems and external fuel systems for industrial power supply and standby power projects.

Power Rating and Application Definition

The prime power rating is suitable for variable load applications where the generator may operate for an unlimited number of annual operating hours within the required maintenance intervals, according to ISO 8528-1. The permissible average power output during a 24-hour period should not exceed the recommended average loading condition according to project design and applicable generator standards.

The standby power rating is intended for emergency power supply under agreed operating conditions when the mains power supply fails. Standby power is suitable for variable load emergency applications, and no overload capability is available under standby rating. For continuous operation, high-load applications, high ambient temperature sites, high altitude conditions or special installation requirements, Enerzip can help confirm the correct generator rating, cooling system, fuel tank capacity and control configuration according to the actual load profile.

Main Generator Specifications

Generator Model V715E5
Prime Power 520 kW / 650 kVA
Standby Power 572 kW / 715 kVA
Frequency 50 Hz
Phase 3 Phase
Power Factor 0.8
Rated Speed 1500 rpm
Standard Voltage 400/230V
Available Voltage 380/220V, 415/240V
Fuel Type Diesel
Alternator Type Brushless
Cooling System Water-cooled
Control System Digital generator control system
Application Prime Power and Standby Power

Voltage and Current Data

Voltage Standby Power Prime Power Standby Current
415/240V 715 kVA / 572 kW 650 kVA / 520 kW 994.7 A
400/230V 715 kVA / 572 kW 650 kVA / 520 kW 1032.0 A
380/220V 715 kVA / 571 kW 650 kVA / 520 kW 1086.4 A

Performance Data

Engine Brand Volvo Penta
Engine Model TWD1644GE
Speed Control Type ECM
Phase 3 Phase
Control System Digital
Starter Motor Voltage 24V
Frequency 50 Hz
Engine Speed 1500 rpm

Fuel Consumption Data

Load Condition Fuel Consumption
100% Standby Power 194 g/kWh
100% Prime Power 193 g/kWh
75% Prime Power 195 g/kWh
50% Prime Power 195 g/kWh

Fuel consumption data is based on standard reference conditions with diesel fuel. Actual fuel consumption may vary according to site altitude, ambient temperature, load factor, fuel quality, cooling arrangement, generator configuration and installation conditions.

Dimension and Weight

Dimension Open Type Silent Type
Length 3055 mm 4912 mm
Width 1380 mm 1600 mm
Height 2220 mm 2465 mm
Net Weight 4325 kg Based on final silent canopy configuration
Fuel Tank 1000 L Based on final silent canopy configuration

Dimensions, weights and fuel tank capacity are based on standard generator configurations. Final data may vary according to alternator brand, canopy structure, fuel tank design, exhaust system, control system, cable connection method and customized project requirements.

Engine Specifications

Engine Brand Volvo Penta
Engine Model TWD1644GE
No. of Cylinders 6
Cylinder Arrangement In-line
Cycle 4 Stroke
Displacement 16 L
Bore 144 mm
Stroke 165 mm
Compression Ratio 16.8:1
Wet Weight, Engine Only 1810 kg
Wet Weight, Genpac 2767 kg

Cooling System

Heat Rejection Radiation from Engine at Standby Power 24 kW
Heat Rejection Radiation from Engine at Prime Power 21 kW
Heat Rejection to Coolant at Standby Power 228 kW
Heat Rejection to Coolant at Prime Power 211 kW
Fan Power Consumption 21 kW
Fan Drive Ratio 1.04:1
Coolant Capacity, Engine 25 L
Coolant Capacity, Standard Radiator 50 L
Coolant Pump Drive Ratio 1.85:1
Minimum Coolant Flow 4.8 L/s
Thermostat Start to Open 82°C
Thermostat Fully Open 92°C
Maximum Static Pressure Head 100 kPa
Minimum Static Pressure Head 70 kPa
Standard Pressure Cap Setting 75 kPa
Maximum Top Tank Temperature 107°C

The cooling system can be configured for demanding site conditions. For high ambient temperature applications, the generator cooling system can be designed for operation in 50°C / 122°F ambient conditions, subject to final installation design, ventilation arrangement and air flow requirements.

Inlet and Exhaust Data

Maximum Intake Restriction 3 kPa
Reference Data at Standby Power 432 kW
Reference Data at Prime Power 406 kW
Exhaust Gas Temperature after Turbine at Standby Power 480°C
Exhaust Gas Temperature after Turbine at Prime Power 485°C
Maximum Back Pressure in Exhaust Line 10 kPa
Exhaust Gas Flow at Standby Power 100 m³/min
Exhaust Gas Flow at Prime Power 93.5 m³/min

Fuel System

System Supply Flow 170 L/h
Maximum Restriction of Fuel Supply Line 10 kPa
Maximum Pressure of Fuel Supply Line 0 kPa
System Return Flow 25 L/h
Maximum Restriction of Fuel Return Line 20 kPa
Maximum Allowable Inlet Fuel Temperature 60°C

Lubrication System

Oil Consumption at Standby Power 0.11 L/h
Oil Consumption at Prime Power 0.10 L/h
Oil System Capacity Including Filters 48 L
Oil Sump Capacity, Maximum 42 L
Oil Sump Capacity, Minimum 32 L
Oil Change Interval 500 hours
Oil Pressure at Rated Speed 300–500 kPa
Engine Angularity Limits 30°

Electrical System

Voltage 24V
Alternator Output 80 A
Starter Motor 7 kW

Alternator Specifications

The generator is matched with a high-efficiency brushless alternator selected according to the required voltage, frequency, site load condition, motor starting requirement and project configuration. Different alternator brands and excitation systems can be supplied according to customer requirements.

Number of Phase 3 Phase
Power Factor 0.8
Poles 4
Winding Connection Star-series
Terminals 12
Insulation Type Class H
Winding Pitch 2/3
IP Rating IP23
Excitation System Self-excited
Bearing Single bearing
Coating Vacuum impregnation
Voltage Regulator AVR
Coupling Flexible disc coupling

Control Panel Configuration

The Enerzip control panel is designed for generator monitoring, engine protection, alternator protection, AMF operation and optional remote monitoring. The system can be configured according to manual start, automatic start, standby power, prime power, ATS connection or synchronization operation.

  • Emergency stop button
  • Protection MCB
  • Battery charger
  • Integrated aviation plug
  • ATS connection
  • Digital control module
  • Manual start and automatic start/stop operation
  • 3-phase generator set monitoring
  • Support for engines equipped with electronic control unit
  • Comprehensive diagnostic message display
  • Push buttons for simple operation and lamp test
  • Graphic back-lit LCD display
  • Adjustable parameters via keyboard or PC
  • Mains measurements for 50Hz and 60Hz applications
  • Generator measurements for 50Hz and 60Hz applications
  • Comprehensive shutdown and warning functions under fault conditions

Generator Protection Functions

  • Over-voltage protection
  • Under-voltage protection
  • Over-frequency protection
  • Under-frequency protection
  • Current asymmetry protection
  • Voltage asymmetry protection
  • Over-current protection
  • Overload protection
  • Battery voltage monitoring
  • Engine speed measurement by magnetic pick-up
  • Configurable analog inputs
  • Configurable programmable binary inputs and outputs
  • Warm-up function
  • Cooling-down function
  • Generator circuit breaker and mains circuit breaker control with feedback
  • RS232 interface
  • Modem communication support
  • Running hours counter
  • IP65 sealed control panel option
  • Event log

Control Panel Benefits

  • Less wiring and fewer external components
  • Integrated generator control solution
  • Reduced engineering and programming workload
  • User-friendly setup and button layout
  • Module can be configured for different applications
  • PC software support for simplified configuration
  • Wide range of communication capabilities
  • Suitable for prime power, standby power and AMF applications

Control System Operating Conditions

Operation Temperature -20°C to +70°C
Storage Temperature -30°C to +80°C
Operating Humidity 95% without condensation
Vibration 5–100Hz, a=4g; 5–25Hz, ±1.6 mm
Shock a = 500 m/s²

Standard Features

  • Volvo Penta TWD1644GE diesel engine
  • High-efficiency brushless alternator
  • Digital generator control module
  • Manual and auto-start control panel
  • DC and AC wiring harnesses
  • Radiator cooling system
  • Heavy-duty steel base frame
  • Industrial exhaust silencer
  • Output circuit breaker
  • Emergency stop system
  • Generator protection functions
  • Engine protection functions
  • Alternator protection functions
  • Battery charging system
  • Anti-vibration mounting system
  • Operation and maintenance documentation

Sound Attenuated Enclosure

The generator can be supplied with a fully weatherproof sound attenuated enclosure for outdoor installation. The enclosure is designed with internal exhaust silencer, ventilation arrangement, maintenance access doors and corrosion-resistant construction. Silent canopy design can be customized according to noise level requirements, ambient temperature, installation space and site operating conditions.

Optional Configurations

Engine Options Water jacket pre-heater, fuel heater
Alternator Options Winding temperature measuring instrument, alternator pre-heater, PMG, anti-damp and anti-corrosion treatment, anti-condensation heater, winding and bearing RTD
Generator Set Options Tools with the machine, extended range fuel tank, bunded fuel tank, rental type canopy, trailer
Fuel System Options Low fuel level alarm, automatic fuel feeding system, fuel T-valves, fuel transfer system control
Lubrication System Options Oil pre-heater, oil temperature sensor
Cooling System Options Front heat protection, customized cooling arrangement
Control Panel Options Remote control panel, ATS, synchronizing controller, adjustable earth leakage relay, Ethernet interface, GSM modem, wireless internet, RS232-RS485 dual port interface

Additional Control Options

  • Synchronizing control panel
  • Distribution board with sockets kit and power busbar
  • Battery trickle charge ammeter
  • Earth leakage protection
  • Earth fault protection
  • Low fuel level alarm
  • Low fuel level shutdown
  • High fuel level alarm
  • Fuel transfer system control
  • Low coolant level shutdown
  • High lubricating oil temperature shutdown
  • Overload alarm through breaker alarm switch
  • Engine coolant heater controls
  • Control panel heater
  • Speed adjust switch
  • Oil temperature display on LCD screen
  • Additional 8 inputs and outputs
  • Remote monitoring and remote control through Ethernet or wireless communication

Design Criteria

The generator set can be configured to meet applicable diesel generator performance requirements for transient response, emergency standby operation and industrial power supply applications. The cooling system can be designed for operation in high ambient temperature environments, including 50°C / 122°F conditions, subject to final site installation and ventilation design.

For motor starting applications, the alternator and generator output can be selected according to the starting current, load step, voltage dip requirement and site operating mode. For critical power applications, Enerzip can provide ATS systems, synchronization systems, paralleling panels and distribution solutions according to the electrical design.

Applications

This Volvo Penta powered diesel generator is suitable for industrial and commercial applications requiring reliable performance, fast response and stable power output. It can be used in factories, commercial buildings, hospitals, data centers, construction sites, farms, water pump stations, telecom projects, workshops, warehouses, emergency backup systems and remote power supply applications.

For industrial sites, this generator can support pumps, lighting systems, production equipment, ventilation systems, maintenance workshops, control rooms and emergency backup loads. For commercial buildings, hospitals and public facilities, it can be integrated with ATS panels and distribution cabinets to provide automatic standby power when the mains supply fails.

For customized power systems, Enerzip can support project configuration according to load capacity, voltage level, cable connection, fuel supply, control logic, enclosure type and site installation requirements.

Enerzip Generator Solutions

As a professional 520 kW / 650 kVA Diesel Generator Manufacturer & Supplier, enerzip provides open type diesel generators, silent diesel generators, trailer generators, containerized diesel generators, ATS systems, paralleling systems, high-voltage generator solutions and customized industrial power systems for different project applications.

Enerzip can configure generator sets according to engine brand, alternator brand, controller brand, voltage, frequency, canopy type, fuel tank capacity, noise level, ambient temperature, altitude, load type, installation environment and project requirements.

Quality and Compliance

Enerzip generator systems can be configured according to applicable international electrical standards and customer site requirements. ISO 9001, ISO 14001, ISO 45001 and CE certificates are available for applicable product and project documentation. Factory testing, load testing and inspection can be arranged before delivery according to order requirements.

The generator set can be configured with reference to applicable standards and project requirements, including diesel generator performance requirements, transient response requirements, machinery safety, low-voltage electrical safety and emergency standby power system requirements. Final generator configuration, technical data and dimensions may be adjusted according to actual production design, component selection and customer requirements.

Price

Negotiable / Based on Configuration

The final price depends on engine configuration, alternator brand, controller brand, canopy type, voltage, fuel tank capacity, ATS system, paralleling system, transportation method and project requirements. Please contact Enerzip for the latest factory quotation.